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Maintenance

The 500-Hour Service: What's Inside & Why It Matters

Afrivex Workshop 21 January 2026 6 min read

The 500-hour service is the workhorse of any preventative maintenance plan. Done properly, it adds years to the asset and keeps your fuel and parts budget predictable. Done badly — or skipped — it shows up as a bigger bill at 1000 or 2000 hours.

What's in a proper 500-hour kit

For diesel: engine oil + filter, fuel filter, air filter primary + secondary, hydraulic filter, transmission filter, all greasing points, brake check, mast chain inspection. For electric: hydraulic filter, ISO 32 oil top-up, brake fluid, contactor inspection, battery water, terminal cleaning, BMS log download.

Why the cheap quote isn't a saving

The most common shortcut is fitting one filter type and skipping the others. Air filters in dusty SA yards block in 200–300 hours; missing one stresses the engine and pushes injector wear.

What our service report looks like

Every Afrivex service produces a 12-point inspection PDF: photos of consumables before and after, hours-to-next-service, defect register and an OEM-aligned recommendation list.

Pricing

See the parts page for current 250/500/1000-hour kit pricing across our diesel and electric ranges.

Need a unit sized for your site?

A specialist will come back within 2 business hours with a formal quotation.

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